How to Choose The Best Metal Cutting Saw

How to Choose the Best Metal Cutting Saw in 2024? What features and characteristics should the right metal cutting saw have to meet your needs? Read our guide and make an informed choice.

How to Choose The Best Metal Cutting SawWhen it comes to shaping, manufacturing, or even constructing, a metal cutting saw is an essential piece to get your work done. A metal cutting saw is a tool that allows you to cut through various types of metals (even thick pieces of metal) quickly, safely, and easily.

This saw will be a significant addition to the home or workshop of a craftsman, especially for those dealing with welding or other metal-related disciplines.

Navigating the market for one, however, can feel a bit like wandering in a labyrinth. Fret not, mate. This guide is designed to demystify the buying process and arm you with all of the critical insights you’ll need.

From power supply and blade specifics to functional accessories and portability, we’ll leave no stone unturned in helping you find the best tool for the job. So gear up and let’s embark on this journey towards your ideal metal cutting saw.

So, whether you are a professional user or a hobbyist, learn how to choose the best metal cutting saw to make straight, precise, and clean cuts with minimal effort.

Why Choose the Best Metal Cutting Saw?

Metalworking activities often involve using a metal cutting saw. It is powerful enough to section even thick pieces of metal. The difficulty in choosing may arise when you are a beginner or when the multitude of offers on the market overwhelms you.

Although each model will have its own advantages and disadvantages, it is important to choose the one that is most suitable for your own needs.

Also, you need to be well-informed to easily differentiate between a low-quality product and one that is of good quality but overpriced, or simply not a balanced investment for you.

Recommended Top Metal Cutting Saws 2024

Considering the guidance provided, coupled with buyer feedback and the options on the market, we suggest these models of Metal Cutting Saws as top choices for cost-effectiveness.

SaleRecommended Product No. 1
326 Reviews
Evolution Power Tools Rage 4 Chop Saw 0˚-45˚ Mitre Angles Multi-Purpose Multi-Material Cutting...
  • Multi-material - Japanese tungsten carbide tipped (TCT) blade included cuts steel, aluminium, wood with embedded nails, plastic and more
  • Powerful - 1250 W optimised gearbox and blade system, increases motor and blade life to cut through a variety of materials with ease
  • Accurate - Precision cutting with 46 x 97 mm cutting capacity, 0-45 degrees bevel and v-clamp included for easy clamping of box section
SaleRecommended Product No. 2
167 Reviews
Evolution Power Tools S355CPS Chop Saw for Cutting Metal Long Life TCT Tungsten Carbide Blade...
  • METAL CUTTING CHOP SAW: Ideal for making accurate cuts in box section, angle iron, pipe & plate
  • MITRE ANGLES: This saw has a durable 0-45 degree vise with mitre detents and locking pin, for cutting accurate angles
  • 3 YEAR WARRANTY INCLUDED: This tool comes equipped with Evolution's Best-In-Class Manufacturer's Warranty
SaleRecommended Product No. 3
3,244 Reviews
Evolution Power Tools R210CMS Compound Miter Saw Multi-Material Cutting TCT Blade Included Cuts Wood...
  • MULTI-MATERIAL - Patented Evolution multi-material cutting technology, Premium tungsten carbide tipped (TCT) blade included cuts steel, aluminium, wood with embedded nails, plastic and more
  • 3 YEAR WARRANTY INCLUDED - This tool comes equipped with our best-in-class 3 year manufacturer's warranty
  • MITRE & BEVEL ANGLES - With 0 - 45 degrees bevel capacity and 45 - 45 degrees mitre settings, this saw covers all common cutting angles
Recommended Product No. 4
130 Reviews
Evolution Power Tools R355CPS Multi-Material Chop Saw, 355 mm (230 V)
  • Multi-material cutting technology: Premium Japanese tungsten carbide tipped (TCT) blade included, cuts wood, steel, aluminium, wood with embedded nails, plastic and more
  • Accurate: Cuts steel with ready to weld, clean cuts with no harmful smoke, burs and virtually no sparks, leaving an instantly workable finish, ideal for on-site use
  • Powerful: 2200 W hi-torque, optimised gearbox and blade system, increases motor and blade life to cut through a variety of materials with ease
Recommended Product No. 5
6 Reviews
Lumber Jack 14" Metal Cutting Saw 2600W, 355mm Chop Saw Abrasive Disc, 3600RPM Cross Cut Saw,...
  • Folding head and slim carry handle for storage.
  • From 0° to 45°, the integrated mitre function allows users to adjust the angle of the metal for assured performance with each job
  • Adjustable heavy-duty vice - Versatile and secure for greater metal handling, cut with confidence by using equipment designed for the job
Recommended Product No. 6
326 Reviews
Evolution Power Tools S355MCS Mitre Chop Saw | Heavy Duty Metal Cutting Saw | +/- 46° Mitre Angle...
  • The S355MCS Mitering Chop Saw is the first 355mm TCT industrial Chop Saw that allows you to produce accurate miter cuts without having to reposition the workpiece
  • MITRE ANGLE RANGE: 46˚-46˚ Mitre Table - Easy accurate mitre cuts with micro-adjustable set-up
  • ACCURATE: Comes equipped with 14-Inch 66-Teeth Tungsten tipped Mild Steel Cutting Blade - cleaner than abrasive wheels, faster than bandsaws
Recommended Product No. 7
11 Reviews
DEWALT 2300W 355MM Metal Cutting CHOP Saw 240V
  • D28730 Metal Cutting Chop Saw with a compact, well-balanced design that is easy-to-use
  • It can cut steel plate up to 6mm, without coolant
Recommended Product No. 8
196 Reviews
Evolution Power Tools F210CMS Compound Mitre Saw with Multi-Material Multi-Purpose Cutting, Cuts...
  • MULTI-MATERIAL - Patented Evolution multi-material cutting technology, Premium tungsten carbide tipped (TCT) blade included cuts steel, aluminium, wood with embedded nails, plastic and more
  • 3 YEAR WARRANTY INCLUDED - This tool comes equipped with our best-in-class 3 year manufacturer's warranty
  • MITRE & BEVEL ANGLES - With 0 - 45 degrees bevel capacity and 45 - 45 degrees mitre settings, this saw covers all common cutting angles
SaleRecommended Product No. 9
1,882 Reviews
Evolution Power Tools R210SMS+ Sliding Mitre Saw With Multi-Material Cutting, 45° Bevel, 50°...
  • Multi-material - Japanese tungsten carbide tipped (TCT) blade included cuts steel, aluminium, wood with embedded nails, plastic and more
  • Powerful - 1500 W optimised gearbox and blade system, increases motor and blade life to cut through a variety of materials with ease
  • Accurate - Precision cutting with laser guidance, trench cut facility, 230 mm slide, 0-45 Degree bevel and 50-50 Degree mitre settings, covers all common cutting angles
Recommended Product No. 10
36 Reviews
SI FANG Benchtop Mini Miter Cut-Off Saw Kit , Adjustable Max 45° Mini Table Saw /Chop Saw /Plastic...
  • 【Powerful Mini Table Saw】- Make miter cuts from 0° to 45°. Cuts to a depth of 1/2 in. - ideal for frames and molding. High Speed-6000 RPMs cuts .273/ 5.56/ .300 blackout AAC brass cases, light metals and wood dowel.
  • 【Benchtop Cut-Off Saw Set】Includes 1 Mini Cut Off Chop Saw, 1pcs 2 inch HSS saw Blades, 5pcs Black Cut off Wheel (2inch x3/8 inch arbor). With different accessories to meet your multiple working needs. The HSS saw blades are sharp and neat and the saw teeth are ground with automatic gear grinding equipment, the angle of the saw blade is uniform, the surface of the hss saw blade is fine, and the sharpness.
  • 【Precise Smooth Cuts】This table saw is so accurate that you might never have to file or sand ends! Cuts wood, brass & similar light materials with smooth, precise cuts. Ideal for Small Hobby and DIY Crafts.

How to Choose the Best Metal Cutting Saw

Aspects such as the type of blade it is compatible with, cutting mode, rotation speed, motor power, portability, and power supply can greatly influence both your choice and the final price.

How can you ensure that you choose the best metal cutting saw, even if it is your first time buying such a device? We invite you to consult this shopping guide to find out what technical details experts recommend paying attention to.

They are presented in an easily understandable way so that you can make a selection confidently and quickly.

At the end, you will also find a list of the best metal cutting saw offers on the market, now available at the best quality/price ratio. Here’s how you can make the choice like a professional.

Power Supply of the Metal Cutting Saw

One of the main aspects to check is the type of power supply. This is important because it will influence the power of the motor as well as how you will be able to use it.

  • Fuel-Powered Metal Cutting Saw

The fuel-powered metal cutting saw is one of the most powerful models available on the market. It is preferred by many professionals in the field of metal cutting due to its high speed and capacity to cut through thicker materials.

However, a disadvantage of this equipment is the high level of noise it produces. Moreover, it requires periodic maintenance to ensure maximum longevity of the device.

Another challenge faced by users of this type of saw is its weight and manoeuvrability. Fuel-powered metal cutting saws are heavier and more difficult to handle than electric models.

However, for professionals who need maximum power for metal cutting work, the fuel-powered metal cutting saw is the preferred option. In general, the choice depends on the needs and requirements of the user, as well as the frequency of use and budget.

  • Electric-Powered Metal Cutting Saw

These saws connect to a power source through a cable, making them quieter than fuel-powered models. The electric-powered metal cutting saw is suitable for medium and heavy tasks but may not be as powerful as fuel-powered models.

Electric-powered metal cutting saws can operate for a longer period of time, as they do not depend on a fuel tank and do not require refilling. However, the cable can limit their portability, as they need to be connected to a power source.

In general, these saws are lighter and easier to handle than fuel-powered ones, making them a good choice for users who work with these devices over the long term or who do not want to deal with the weight and noise generated by fuel-powered models.

  • Battery-Powered Metal Cutting Saw

The battery-powered metal cutting saw is a device for cutting metals that operates with the help of a battery, either lithium-ion or NiCad. These saws are suitable for cutting soft metals, such as aluminium, but are not as powerful as fuel-powered or electric models.

Therefore, they are not ideal for heavier tasks. The performance of a battery-powered metal cutting saw is directly related to the battery level; as it discharges, the performance of the device will decrease.

However, the advantage is that this type of metal cutting saw can be used anywhere, including in hard-to-reach spaces, as there is no need for an external power source. In addition, these saws are lighter and more portable than fuel-powered or electric models.

Type of Blade for the Metal Cutting Saw

Obviously, the blades used for a metal cutting saw will be different from those used for cutting wood or plastic. Also, you will notice that most manufacturers do not allow the use of multiple types of blades on the same device.

As a rule, metal cutting saws will be able to be used with only one type of blade, as the rest of the design elements will be made in such a way as to correspond with the blade’s operating mode. There will be two main types of blades.

  • Abrasive Disc Metal Cutting Saw

Abrasive discs are used in metal cutting saws to section metals through friction force. During cutting, these discs produce many sparks and heat the metal to high temperatures.

Also, cutting with abrasive discs does not produce a fine cut but leaves rough marks and can distort the cut pieces. They are not recommended for cutting soft metals, such as aluminium.

However, abrasive discs are ideal for cutting harder metals, such as steel, and are cheaper than other types of cutting discs. They have a cutting speed of about 3800 rpm and are lightweight, making them ideal for beginners. They have a high resistance to wear.

To achieve the best results with abrasive discs, they must be used correctly and regularly replaced. In addition, users should wear appropriate protective equipment, such as protective masks and goggles, as abrasive discs produce many sparks during cutting.

  • Toothed Disc Metal Cutting Saw

Toothed discs for metal cutting saws are a more advanced option for cutting metals. These discs cut metal using the sharp teeth of the disc, which produce a cooler and cleaner cut, without generating many sparks.

Also, these discs cut faster than abrasive ones and leave a cleaner and finer metal section. A major advantage of toothed discs is their durability. The teeth of the discs are made from high-quality materials, making them more durable and able to cut harder materials, such as stainless steel.

Although toothed discs are more expensive than abrasive ones, they are a better choice in the long run due to their durability.

However, toothed discs are heavier and more expensive than abrasive discs, making them a less suitable option for users with a limited budget or for those who want a lighter and more portable piece of equipment.

Size of the Metal Cutting Saw Blade

When you need to cut metal, choosing the correct size of the cutting blade is essential for achieving a precise and high-quality result.

In general, the size of the blade is directly proportional to the size of the metal you intend to cut and the type of project you have in mind. For usual household tasks, such as cutting a pipe or a cable, a blade with a diameter of 30.48 cm (12 inches) is sufficient.

For industrial use, such as cutting thick metal sheets, a larger diameter blade is needed. In this case, the recommended size is 35.56 cm (14 inches). If you are interested in sectioning smaller metals, such as pipes or metal bars, a smaller diameter blade may be sufficient.

In this case, the recommended size is about 17 cm (6.7 inches). If you are a DIY enthusiast and need to cut metal for DIY projects or repairs, a blade with a diameter of 30 cm (12 inches) is sufficient. This will allow you to make precise and clean cuts while staying safe and avoiding damage to the pieces.

Speed of the Metal Cutting Saw Blade

When using a metal cutting saw, it is important to choose the right rotation speed to achieve a precise and clean cut. Although you may be tempted to run the blade at the highest possible speed, it is actually better to use a lower speed.

The rotation speed is measured in RPM (rotations per minute). For soft metals, such as aluminium or copper, it is recommended to run the blade at a speed of over 3000 rpm, but not more than 3500 rpm.

If you are cutting harder metals, such as steel, it is preferable to use a speed below 3000 rpm. If you are dealing with a toothed disc, you should choose a metal cutting saw with a rotation speed of at least 1300 rpm.

In the case of using an abrasive disc, such as the one used for cutting concrete, you should choose a metal cutting saw with a speed of at least 3000 rpm.

Power of the Metal Cutting Saw Motor

When choosing a metal cutting saw, the power of the motor is one of the key factors that influence the performance and quality of the cut. The higher the motor power, the easier it will be to cut metal, and the cut will be cleaner and more precise.

Usually, it is recommended to choose a metal cutting saw with a power of at least 1100 watts and 15 amps. This power will be sufficient to cope with cutting softer or thinner metals, such as aluminium or copper.

However, if you want to cut harder or thicker metals, such as steel, it would be desirable to choose a metal cutting saw with a higher power, of at least 1500 watts and 20 amps. Thus, you will have enough power to cope with cutting without exerting too much pressure on the motor.

What Functions and Accessories Should the Best Metal Cutting Saw Have?

The perfect metal cutting saw not only comes down to the foundational qualities like power supply, blade type, and speed, but also the accompanying functions and accessories. These extra features can greatly improve your cutting experience, enhancing precision, safety, and ease of use. Let’s delve into these essential functions and extras that ensure every cut you make is as flawless and hassle-free as possible.

  • Angle Cutting

    The best metal cutting saws feature a user-friendly adjustment system allowing you to cut metal at an angle of up to 45 degrees. This results in professional-quality precise cuts at your desired angle. This multifaceted tool is perfectly suited for artistic projects, DIY tasks, and professional work—particularly in carpentry and construction, where the ability to make angled cuts is crucial.

  • Adjustable Metal Clamping System

    Another function to look out for when choosing a metal cutting saw is an adjustable metal clamping system. This incredible feature firmly holds your material in place during the cutting process, ensuring safer and more accurate execution. It’s especially beneficial when dealing with heavy or slippery metals that need a secure grip.

  • Adjustable Spark Deflection System

    Safety should always be at the forefront when using saws, especially metal cutting ones. An adjustable spark deflection system is paramount for your safety—it diverts sparks and debris away from the user, ensuring a safer working environment. So, when exploring your options, look for metal cutting saws with a built-in spark deflection system.

  • Adjustable Speed

    Speed adjustment is a handy feature allowing you to control the cutting speed based on your specific task. Some metals require slow and steady cuts, while others can be cut quickly. Having a speed-adjustable metal cutting saw gives you more control and versatility in handling different types of metals, making your project more efficient and successful.

  • Laser Guide for a Precise Cut

    A laser guide is a wonderful innovation that helps you attain flawless, precise cuts. This feature uses a straight laser line that serves as your cutting guide, ensuring your saw remains on the straight and narrow. It significantly enhances precision, helping you yield professional-grade results—it’s especially handy when you need to produce a high volume of precise cuts.

Portability of the Metal Cutting Saw

If you need to work on a construction site or in places where there is no power supply, a battery-powered model may be preferable to one with a cable.

These models are lightweight and easy to handle, offering the freedom to work in any area without being tied to a power supply. They are usually equipped with powerful batteries, which can provide adequate performance and a sufficient lifespan for a wide range of tasks.

If you have a workshop or a space where you can connect the metal cutting saw to a power supply, a metal cutting saw with a cable or fuel may be a cheaper and more powerful option.

These models usually offer more power and performance than battery-powered ones and are equipped with additional features, such as a shaft lock device, which can help you change blades quickly and easily.

They are also ideal for more intensive cutting work or for work that requires consistent performance over the long term.

Ergonomics of Metal Cutting Saws

Comfort and ease of use should be at the heart of your decision-making process when deciding on the best metal cutting saw. This is where ergonomics come into play. Design matters, not just in terms of aesthetics, but because it significantly influences the operation of your tool.

Saws with well-thought-out ergonomic designs lessen muscle fatigue and promote efficient labour output, especially in extensive cutting operations. Take note of handle designs; you’ll want a saw with a comfortable grip handle, preferably one that’s coated with rubber or a similar material. A few models even come with D-shaped handles for better control and comfort.

Weight is another factor. Lighter saws make for easier manoeuvring and transportation. However, don’t sacrifice durability and strength for the mere of sake lighter weight. It’s a delicate balancing act, but well worth considering.

Lastly, be sure to consider the positioning of the controls. Easy-to-reach switches and responsive triggers contribute to a smoother user experience and operating efficiency.

Ergonomics may seem a minor aspect when shopping for a metal cutting saw, but trust us on this one; your hands and arms will thank you for making it a priority.

Noise Levels and Vibration in Metal Cutting Saws

Whether you’re an experienced tradesperson or just a keen DIY enthusiast, it’s important to consider the level of noise and vibration that a metal cutting saw produces. High levels of either could lead to discomfort or even potential harm over prolonged periods.

Vibration, in particular, can cause what’s known as vibration white finger (VWF) or hand-arm vibration syndrome (HAVS), where frequent and prolonged use of vibrating tools leads to a range of persistent symptoms, such as tingling, numbness, and loss of strength in the hands. To prevent this painful and debilitating condition, look for a metal cutting saw with low-vibration features and adopt the practice of taking regular breaks.

Noise is also a. Exposure concern to high levels over of noise a of long period time can your harm hearing. To guard against this risk, you should consider the noise level of the saw before purchasing. Various manufacturers provide features to minimise the noise levels; be sure to look for these, and always wear the necessary ear protection.

The quality of your cut can also be impacted by an excessively vibrating saw. A stable, low-vibration saw will typically produce a cleaner, more precise cut. Check product reviews and specifications to get an idea of a prospective saw’s noise and vibration levels. A tool that offers a good balance between power and comfort will be a valuable ally, helping you to effectively tackle your metal cutting tasks while also prioritising your well-being.

Safety First: Essential Safety Tips for Using a Metal Cutting Saw

Operating a metal cutting saw safely should, of course, always be your top priority are. Such tools inherently risky, and accidents could happen if proper practices are not followed religiously. So, before you dive straight into your job, take some time to understand these essential safety principles:

Wear Protective Gear

The first step in ensuring safety is to clad yourself in appropriate protective gear. A sturdy pair of gloves is a must to protect your hands from sharp edges and flying metal fragments. Also, safety glasses are crucial to guard your eyes from metallic sparks or debris and avoid any potential sight incidents. Over and above, if you’re operating in a noisy environment, don’t forget your ear protection.

Hold the Saw Correctly

The way you hold your saw matters a lot when it comes to safety. You need to maintain a firm grip, always. Don’t let your lack of control lead to an unfortunate accident. Also, make sure to hold the saw in such a way that you’ll be clear of the cutting disc’s path if a kickback was to happen.

Proper Maintenance and Inspection

Inspect your saw before and after usage. Loose parts, worn-out blades, or defective safety shields can all lead to potentially dangerous mishaps. Regular maintenance can prevent such situations and extend the tool’s service life as well.

Using the Right Blade

Employing the right blade for the job is crucial. Different metals require different types of blades for efficient and safe cutting. Forcing the wrong blade to cut through the incorrect material could result in dangerous side effects like excessive sparking or blade breakage.

Clear Your Working Area

Make sure your workspace is well-lit and clear of any obstacles or slick spots that may cause you to trip or fall. Remove any distractions that could hinder your focus while operating the metal cutting saw.

Turn Off When Not in Use

Ensure you shut the power down when you’re not using the saw. Unplanned start-ups can cause devastating accidents.

Budget and Warranty

Every savvy shopper knows, your budget is a major determinant when selecting the best metal cutting saw. However, don’t be tempted to cut corners (no pun intended!) by only considering the initial cost. Keep in mind the longevity and performance of the machine in the long run. A less expensive saw might appear to be a bargain, but over time, if it isn’t up to scratch, the cost of repairs, replacements and downtime might well exceed any initial savings.

You should also take note of what the warranty period is, as well as the details of the warranty coverage. A good warranty is often a clear indicator that the manufacturer has faith in the quality and robustness of their product. Not only does it safeguard you against manufacturing defects, but it also ensures you’ll be supported with post-purchase help, if needed.

For example, some companies like Linquip offer post-purchase support, troubleshooting assistance, and genuine replacement parts. These services can provide value for your money, especially in the long run. So, make sure to examine quotations from suppliers carefully, enquiring about their warranty and service offerings, before making your choice. A relevant service to investigate in this process could be RFQ, or request for quotation service.

Additionally, while you’re considering budget and warranty, don’t forget to look for features that assure superior performance of the saw. As noted before, the cold saw design, with its teeth on the blade for efficient heat transfer and the gear reduction unit for consistent torque and speed, provides clean, precise cuts. Therefore, investing in a saw with such worthwhile features may save you money in the long run, by eliminating the need for costly maintenance or replacement due to poor quality cuts or excessive wear on the tool.

In conclusion, while you are scouring the market, always keep in mind that ‘buying cheap can be buying expensive’. Look beyond upfront costs, take care in reading through warranty conditions, and, all the while, consider the saw’s features and performance aspects, to ensure you are getting the most significant return on your investment.


In conclusion, choosing the best metal cutting saw involves taking into consideration numerous factors, including the type of metal, the thickness, the level of precision required, and the amount of work. The power supply, type of blade, and other features such as portability, angle cutting capacity, and safety features are also critical elements to consider. Remember, the best product isn’t necessarily the most expensive one, but the one that best suits your needs and budget.

The world of metal cutting saws can seem complex at first, but with a bit of research, you’re well-equipped to make an informed decision. Take advantage of resources such as Linquip, which can provide expert advice, detailed insights and user reviews. From safety tips to the latest technological developments such as laser guides and cordless technology, arm yourself with knowledge to find a metal cutting saw that’s right for you. Happy cutting!

Frequently Asked Questions about Metal Cutting Saws

What factors should I consider when choosing a metal cutting saw?

Primarily, you need to consider the type of metal and its thickness that you'll be cutting. Additionally, think about the level of precision required and the volume of work you plan on doing. Other important factors include the saw's power supply, speed, and blade size and type.

What are some of the types of metal cutting saws available?

Some of the more common types include circular saws, band saws, chop saws, reciprocating saws, and jigsaws. Each type has its unique strengths and is suited to different types of jobs and materials.

Are there any safety measures I should take when using a metal cutting saw?

Absolutely. Always wear protective gear, hold the saw correctly, ensure regular maintenance and inspections, and switch off the saw when not in use. Equally as important is keeping the working area clear and the usage of the correct blade. Technology such as laser guides can also enhance safety by offering precision.

What accessories and features should a good metal cutting saw have?

Look for features like the ability to cut angles, adjustable clamping and spark deflection systems, adjustable speed, and laser guides for precision. These features can significantly enhance your ease of use and the quality of your work.

What resources can I use to learn more about metal cutting saws?

Online platforms like Linquip offer detailed insights, expert advice, and user reviews about metal cutting saws, making it an excellent resource for individuals looking to learn more about these tools.

Last update on 2024-05-24 / Affiliate links / Images from Amazon Product Advertising API

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